GaN and SiC Technologies Revolutionising Railway Power
16th January 2024Share This Post
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In the dynamic world of railway technology, efficient and reliable power conversion systems are pivotal. The introduction of Gallium Nitride (GaN) and Silicon Carbide (SiC) technologies marks a significant improvement in this domain, offering benefits over traditional silicon-based semiconductors.
Understanding GaN and SiC Technologies
GaN and SiC are wide-bandgap semiconductors known for their exceptional properties. GaN boasts superior electron mobility and a higher breakdown voltage, enabling operation under extreme temperatures, voltages, and frequencies. SiC, on the other hand, is renowned for its high-temperature stability and ability to handle higher voltages, making it ideal for demanding environments.
Advantages of GaN and SiC in Power Conversion
These technologies bring a host of advantages:
Enhanced Efficiency
GaN and SiC devices exhibit reduced on-resistance and switching losses, leading to superior efficiency in power conversion.
Compact Form Factor
Their higher power density facilitates miniaturisation, crucial for space-constrained railway applications.
Rapid Switching
Faster switching transitions in GaN transistors minimise losses, enhancing overall system performance.
High Voltage Operation and Thermal Endurance
SiC’s ability to operate at elevated voltage levels and temperatures adds to its suitability for the railway industry.
Breakthrough in Breakdown Voltage and Thermal Conductivity
GaN and SiC are wide-bandgap semiconductors known for their exceptional properties. GaN boasts superior electron mobility and a higher breakdown voltage, enabling operation under extreme temperatures, voltages, and frequencies. SiC, on the other hand, is renowned for its high-temperature stability and ability to handle higher voltages, making it ideal for demanding environments.
High Breakdown Voltage
SiC has a breakdown voltage ten times greater than silicon (Si). This property is crucial for handling high-voltage applications, making SiC devices ideal for power supplies that require robust voltage management.
Superior Thermal Conductivity
SiC’s thermal conductivity is approximately three times better than that of silicon. This allows SiC devices to operate efficiently at temperatures above 175ºC, surpassing the limits of traditional Si-based packages.
Advantages of SiC Diodes
Reduced Reverse Recovery Effect
SiC diodes exhibit a minimal reverse recovery effect, which significantly cuts down switching losses. This leads to:
- Increased efficiency compared to Si diodes if the same switching frequency is maintained.
- Enhanced power density versus Si diodes, allowing for higher switching frequencies and smaller inductive components.
Advantages of SiC MOSFETS
Reduced ON-Resistance
For applications over 900V, SiC MOSFETs show a substantial reduction in specified ON-Resistance, enabling higher current density per device and a consequent reduction in size and weight.
Stable ON-Resistance with Temperature
SiC MOSFETs exhibit less variation in ON-Resistance with temperature changes. This stability allows for the design of equipment that operates effectively at higher temperatures.
Lower Internal Capacitance
SiC MOSFETs have significantly reduced internal capacitance, particularly in reverse capacitance (Cgd), facilitating extremely high switching speeds.
Challenges and Future Developments in GaN Technology
Premium PSU is at the forefront of integrating Gallium Nitride (GaN) technology into electronic devices, collaborating with the ALL2GaN project. This initiative represents a significant stride in harnessing GaN’s potential to enhance electronic device performance across various sectors, with a notable focus on railway applications.
Collaboration and Research: The partnership with ALL2GaN underscores a commitment to developing affordable and eco-friendly GaN technologies. Premium PSU’s Research and Development Innovation (RDI) department plays a crucial role in this endeavor, updating existing equipment to incorporate GaN technology effectively.
Diverse Applications
1
Radio Frequency & Communication
GaN is set to revolutionise RF and communication systems. Its application in high-frequency and high-power amplifiers promises substantial improvements in efficiency and performance.
2
Electric Mobility
In the realm of electric mobility, including railways and electric vehicles, GaN technology is a game-changer. It enhances efficiency and performance, contributing to reduced carbon emissions and fostering a more sustainable transportation ecosystem.
3
Energy
Sector
GaN’s impact extends to energy-related applications like photovoltaics (PV), DC microgrids, and lighting, addressing key climate and energy challenges.
Environmental and Social Impact
A key aspect of the ALL2GaN project is its focus on the broader environmental and social implications. By enhancing efficiency and reducing energy consumption, GaN technology promises a positive environmental impact. Furthermore, its application in electric mobility and energy sectors aligns with global sustainability goals, marking a step forward in addressing climate and social challenges.
Objectives and Prototypes
The project’s objectives are ambitious, aiming to demonstrate the superior efficiencies, higher switching frequencies, and greater power densities achievable with GaN, without sacrificing reliability. The development of prototypes is anticipated to significantly demonstrate GaN devices’ capabilities in improving system performance.
SiC technology is integral to several of Premium PSU pioneering products. The CRS-2000 and CBS-10K DC/DC converters each leverage SiC’s unique capabilities to ensure optimal power conversion efficiency which is vital in high power railway applications. The OVX-6400 DC/AC inverter exemplifies Premium’s commitment to utilising cutting-edge technology for railway solutions. The FlexStorm high frequency 3kW rectifiers embody the advancements made possible by SiC, offering seamless power delivery and heightened efficiency in industrial and trackside environments, which stand as prime examples of Premium’s dedication to harnessing SiC’s potential to deliver superior performance and reliability.
Premium PSU has a wide range of dc-dc converters and dc-ac inverters designed specifically to comply with EN50155 standard. It also has extensive experience developing custom designs to ensure protection and quality in the harshest environments.
Relec Electronics is Premium PSU’s UK partner and offers a wide and varied portfolio of high-performance, rugged ac-dc, dc-dc converters, dc-ac inverters, displays and EMC filters for the railway industry as well as for other demanding applications in other industrial sectors.
In addition to Premium PSU’s dc-ac inverters, Relec also supplies high quality ac-dc power supplies and dc-dc converters from industry leading manufacturers such as Bel Power, Artesyn, Mornsun and Cincon and a wide range of EMC filters, all designed for use in the rail industry.
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The OVX-6400 dc-ac inverter is engineered to operate over a wide input range and to protect loads at start-up and mid-power modes. The rail-certified products are available from specialist power company, Relec Electronics and are the first designed by Premium to operate straight from the high voltage catenary power line.
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